Achieving Inventory Accuracy: A Guide to Sustainable Class a by Donald H Sheldon

By Donald H Sheldon

This publication is a step by step consultant to reaching stock list accuracy in a producing, retail, or distribution facility. beginning at day one, Sheldon outlines the mandatory parts of method and self-discipline helpful for strong sustainable method. the result's 95+% excellent stock balances in one hundred twenty days with minimum cycle counting required for on-going upkeep. The e-book comprises specified aids similar to Gantt charts, cycle count number approach parameters, and approach social gathering issues.

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3. 4. 5. All scrap is reported accurately and in a timely manner. All substitutions are documented and reported. BOMs are 100 percent accurate Predefined locations are actually used. No significant delay between usage and actual backflush triggering transaction. If scrap or substitutions are not reported accurately and in a timely manner, backflushing will lead to inaccuracies in balances. If the BOM has the wrong part number called out in its component list or the quantity required on the BOM is inaccurate, the backflushing transaction will result in continually inaccurate inventory records.

Level 1 The process owner and task team. Level 2 Other employees and managers involved with inventory transactions. Level 3 All employees should get education. It can come from any one of several sources: communication sessions, video education, seminars, outside professional organizations, etc. Figure 3-2. Inventory accuracy education. 24 Achieving Inventory Accuracy Getting the correct footing with the launch of this project will depend mostly on two initial efforts: 1. The communication and initial introduction to the workforce 2.

Because of this rule, when some- Day 4: Discovering Transactions and Inventory Flow 43 one is physically in the controlled storage area (inside the painted lines), he or she has to show authorization. Part of the proof of authorization is demonstrated by the wearing of a bright yellow vest with reflective tape. This is issued as a person enters. While safety is also probably helped by these bright vests in high-traffic storage areas, the real reason is to create a psychological barrier around this important storage area.

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